Pabrik CNC Langsung di Dongguan · Pengalaman 15+ Tahun · 6.000+ Pelanggan Global · Uji Tempel Sampel Gratis
MODEL T-V100 · Seri Mesin Pelabelan Permukaan Datar

Mesin Pelabelan Servo Visual CCD Otomatis (T-V100)

Mesin pelabelan servo visual CCD inline dengan kompensasi sudut 3-sumbu X/Y/θ dan vakum pengambil label. Menghilangkan jig mekanis, otomatis mengoreksi pergeseran dan rotasi produk hingga akurasi ±0.05mm–±0.1mm untuk komponen elektronik presisi, baterai, optik, dan medis.

Key Engineering Specifications (T-V100)

Mesin Pelabelan Servo Visual CCD Otomatis (T-V100) achieves ±0.05mm – ±0.1mm (depending on product) labeling accuracy at speeds of 8–30 pcs/min (adjustable by product size). Applicable product size: Flat precision workpieces (jig-free CCD visual positioning); label size: Self-adhesive, high-temperature, anti-counterfeit & FPC labels; machine footprint: 900 × 700 × 1450 mm (L×W×H, customizable) (AC 220V / 50Hz / 1.2kW | Air Pressure: 0.4–0.6 MPa, Integrated heavy-duty frame (customizable)).

T-V100 ±0.05mm – ±0.1mm
Mesin Pelabelan Servo Visual CCD Otomatis (T-V100)
Applicable Containers & Labeling Samples: Mesin Pelabelan Servo Visual CCD Otomatis (T-V100) Applicable Samples
PRODUCT PROMOTIONAL VIDEO · LIVE MACHINE DEMO

T-V100 — Live Visual Servo Labeling Promotional Video

Three-stage live factory demonstration covering full machine operation, jig-free coil visual alignment, and X/Y/θ angle-corrected precision labeling.

Video Chapter Navigation

Mesin Pelabelan Servo Visual CCD Otomatis (T-V100) Studio View
Front Studio View & Frame Layout

Integrated HMI touchscreen, industrial CCD camera, ring shadowless light, and variable-speed conveyor.

T-V100 — Technical Parameters Table

Standard factory configuration parameters. Non-standard dimensions and speed upgrades can be customized.

Mesin Pelabelan Servo Visual CCD Otomatis (T-V100) — Technical Specification Sheet
Parameter Specification Value Engineering Note
Kode Model T-V100 Dongguan Henglitong Standard / Custom Series
Labeling Mode Flexible visual positioning servo labeling with X/Y/θ angle correction CCD Vision + X/Y/θ 3-Axis Servo Compensation
Akurasi Pelabelan ±0.05mm – ±0.1mm (depending on product) Servo / Stepper Closed-Loop Control
Kecepatan Pelabelan 8–30 pcs/min (adjustable by product size) Adjustable via PLC Touch Screen
Visual Configuration 200W / 500W pixel CCD industrial camera + ring shadowless light (optional upgrade) Ring shadowless light eliminates reflection & shadow
Recognition Mode Contour recognition, feature point recognition & MARK point positioning Jig-free automated offset & angle detection
Ukuran Produk yang Sesuai Flat precision workpieces (jig-free CCD visual positioning) Custom fixtures available for special shapes
Ukuran Label yang Sesuai Self-adhesive, high-temperature, anti-counterfeit & FPC labels Supports opaque or transparent self-adhesive labels
Dimensi Mesin (P×L×T) 900 × 700 × 1450 mm (L×W×H, customizable) Heavy-duty stainless steel & anodized aluminum frame
Daya Listrik AC 220V / 50Hz / 1.2kW | Air Pressure: 0.4–0.6 MPa 110V/220V/380V 50/60Hz configurable for destination country
Berat Bersih Integrated heavy-duty frame (customizable) Export fumigation-free wooden crate packaging
Diameter Dalam Inti Roll Ø76 mm Standard industrial roll core
Diameter Luar Maks. Roll Max. Ø300 mm High-capacity unwind disc
Konfigurasi Opsional & Coding Label defect visual detection; QR/barcode traceability module; Defective product auto rejection; Dual-camera high-precision positioning; MES data docking; Auto loading/unloading line Ribbon coder, inkjet, vision inspection, inline conveyor
Industri Aplikasi Precision Electronics, Semiconductors, New Energy Batteries, Optical Lenses, Medical Devices, Precision Hardware, Plastic Shells, Wearable Parts 74+ verified industry cases available
Reference Factory Price (EXW) USD $12800.00 Standard configuration baseline; custom jigs & inline options quoted on request
Customer Rating & Warranty ★ 5.0/5.0 (48 verified reviews) 12-month factory warranty, 30-day return policy & lifetime remote engineering support
ENGINEERING PROPOSAL · OVERVIEW & WORKFLOW

Equipment Overview & 9-Step Automated Working Process

This equipment is an on-line visual servo labeling machine equipped with an industrial CCD visual recognition system and a high-precision servo motion control system. Abandoning traditional hard positioning methods such as baffles and mechanical jigs, it automatically identifies product contours, feature points, and MARK positioning points through vision algorithms—correcting incoming material offset and angular deflection automatically for jig-free, flexible, ultra-high-precision labeling across precision electronics, new energy, medical devices, optical parts, hardware, and plastics.

  1. STEP 01 Conveyor feeds workpieces
  2. STEP 02 Photoelectric sensor detects arrival
  3. STEP 03 CCD camera captures part image
  4. STEP 04 Vision calculates X/Y & angle offset
  5. STEP 05 X/Y/θ servo compensates coordinates
  6. STEP 06 Vacuum head picks label accurately
  7. STEP 07 Precision placement at target zone
  8. STEP 08 Press-fit shaping & finished output
  9. STEP 09 Automated continuous cycle

Core Structure Composition (7 Integrated Modules)

Modular architecture integrating CCD imaging, 3-axis servo actuation, variable conveyor, and industrial safety controls.

MODULE 01

HMI Touch Control System

Integrates parameter setting, product program storage, speed adjustment, output statistics, fault alarms, and calibration with one-click multi-formula switching for rapid model changeover.

MODULE 02

CCD Visual Module + Dedicated Light Source

High-pixel industrial camera paired with a ring shadowless light source eliminates reflection and shadow interference, intelligently capturing product features to compute X/Y offset and rotation angle.

MODULE 03

High-Precision X/Y/θ Servo Labeling Actuator

Equipped with an X, Y, θ three-axis angle compensation servo module and vacuum label-picking head, ensuring stable picking and flat, bubble-free labeling without warping or skew.

MODULE 04

Frequency Conversion Conveyor Line

Speed-adjustable conveyor handles products of varied dimensions smoothly and integrates seamlessly with upstream and downstream automated production lines.

MODULE 05

Photoelectric Detection Sensor Module

Detects product arrival in real time to accurately trigger vision capture and labeling cycles, preventing empty or missed labeling.

MODULE 06

Integrated Electrical Control Cabinet

Houses the industrial PC, servo drivers, vision controller, power supply, and pneumatic elements with standardized wiring and high integration for straightforward maintenance.

MODULE 07

Safety Warning & Control Module

Equipped with a three-color status tower light and emergency stop switch for real-time running, standby, and fault indication compliant with industrial safety standards.

5 Core Advantages, Optional Modules & Applicable Industries

Combining intelligent CCD visual recognition with X/Y/θ servo flexible correction, the T-V100 achieves jig-free, ultra-high-precision, multi-SKU labeling—reducing labor cost, boosting yield, and accelerating smart factory automation.

ADVANTAGE 01

Flexible Production, No Custom Jigs

Visual positioning replaces mechanical jigs—products can be placed without strict alignment. Model changeover takes only 3 minutes by recording a new vision template.

ADVANTAGE 02

Ultra-High Precision & Angle Correction

Automatically compensates incoming product translation and rotation to achieve ±0.05mm–±0.1mm accuracy, eliminating skew issues common on traditional mechanical labelers.

ADVANTAGE 03

Intelligent Detection, Defect-Free Output

Built-in no-material standby, label-shortage alarm, and missing-label detection continuously monitor production status to minimize defects.

ADVANTAGE 04

High Stability & Modular Maintenance

Industrial-grade servo drives and vision hardware deliver low failure rates, while modular architecture simplifies inspection and spare-part replacement.

ADVANTAGE 05

Strong Scalability & MES Integration

Ready to connect with MES data traceability, QR/barcode verification, automatic NG rejection, and auto loading/unloading lines.

OPTIONAL ACCESSORIES

Expandable Vision, Traceability & Line Modules

  • Label defect visual inspection system
  • QR code & barcode scanning traceability module
  • Defective product automatic rejection mechanism
  • Dual-camera high-precision positioning system
  • MES system data docking & reporting
  • Automatic loading & unloading conveyor pipeline
APPLICABLE INDUSTRIES

High-Precision Smart Manufacturing Sectors

Precision ElectronicsSemiconductor PartsNew Energy Battery ComponentsOptical LensesMedical DevicesPrecision HardwarePlastic ShellsWearable Device Parts

5 Pertanyaan Utama Pembeli Terjawab untuk Model Ini (T-V100)

1. Apakah mesin ini cocok untuk bentuk botol, kotak, atau lini produksi saya?

Model ini mendukung rentang ukuran di atas dan dapat dilengkapi cetakan/jig kustom sesuai sampel Anda. Dapat beroperasi mandiri (standalone) atau terhubung ke konveyor pengisian/pengemasan.

2. Parameter material apa yang menentukan kecepatan dan akurasi aktual?

Kecepatan aktual (pcs/menit) bergantung pada dimensi wadah, panjang label, dan metode pengumpanan. Kirimkan ukuran wadah dan label Anda agar teknisi kami dapat menghitung kapasitas tepatnya.

3. Opsi kustomisasi non-standar dan alat cetak kode apa saja yang tersedia?

Tersedia ribbon date coder, printer inkjet CIJ/TIJ, sensor optik untuk label transparan, inspeksi kamera, serta penyesuaian tegangan listrik negara tujuan.

4. Bagaimana cara mengirim sampel untuk uji tempel gratis atau mendapatkan penawaran resmi?

Isi formulir di bawah atau hubungi WhatsApp (+86 15549490127). Kirimkan sampel wadah dan gulungan label ke pabrik Dongguan kami—kami akan merekam video uji tempel HD secara gratis.

5. Siapa yang menangani desain skema, uji terima FAT, dan layanan purna jual?

Tim 10 insinyur mekanik & PLC kami mendampingi proyek Anda. Setiap pengiriman dilengkapi video FAT, buku panduan, diagram sirkuit, paket suku cadang aus, dan panduan video jarak jauh.

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Minta Penawaran Harga atau Uji Tempel Sampel Gratis — T-V100

Beritahu kami ukuran wadah dan label Anda. Insinyur kami akan membalas dalam 12 jam dengan rekomendasi mesin dan penawaran harga.

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