MODEL T-V100 · Flat & Plane Surface Labeling Series
Online CCD Visual Servo Labeling Machine (T-V100)
On-line CCD visual servo labeling machine with X/Y/θ three-axis angle compensation and vacuum pick-and-place. Eliminates mechanical baffles and custom jigs, automatically correcting incoming part offset and rotation to achieve ±0.05mm–±0.1mm precision for precision electronics, new energy, optical, and medical components.
AC 220V / 50Hz / 1.2kW | Air Pressure: 0.4–0.6 MPa
110V/220V/380V 50/60Hz configurable for destination country
Net Weight
Integrated heavy-duty frame (customizable)
Export fumigation-free wooden crate packaging
Label Roll Inner Core
Ø76 mm
Standard industrial roll core
Label Roll Max Outer Dia.
Max. Ø300 mm
High-capacity unwind disc
Optional Configurations & Coding
Label defect visual detection; QR/barcode traceability module; Defective product auto rejection; Dual-camera high-precision positioning; MES data docking; Auto loading/unloading line
Equipment Overview & 9-Step Automated Working Process
This equipment is an on-line visual servo labeling machine equipped with an industrial CCD visual recognition system and a high-precision servo motion control system. Abandoning traditional hard positioning methods such as baffles and mechanical jigs, it automatically identifies product contours, feature points, and MARK positioning points through vision algorithms—correcting incoming material offset and angular deflection automatically for jig-free, flexible, ultra-high-precision labeling across precision electronics, new energy, medical devices, optical parts, hardware, and plastics.
Integrates parameter setting, product program storage, speed adjustment, output statistics, fault alarms, and calibration with one-click multi-formula switching for rapid model changeover.
MODULE 02
CCD Visual Module + Dedicated Light Source
High-pixel industrial camera paired with a ring shadowless light source eliminates reflection and shadow interference, intelligently capturing product features to compute X/Y offset and rotation angle.
MODULE 03
High-Precision X/Y/θ Servo Labeling Actuator
Equipped with an X, Y, θ three-axis angle compensation servo module and vacuum label-picking head, ensuring stable picking and flat, bubble-free labeling without warping or skew.
MODULE 04
Frequency Conversion Conveyor Line
Speed-adjustable conveyor handles products of varied dimensions smoothly and integrates seamlessly with upstream and downstream automated production lines.
MODULE 05
Photoelectric Detection Sensor Module
Detects product arrival in real time to accurately trigger vision capture and labeling cycles, preventing empty or missed labeling.
MODULE 06
Integrated Electrical Control Cabinet
Houses the industrial PC, servo drivers, vision controller, power supply, and pneumatic elements with standardized wiring and high integration for straightforward maintenance.
MODULE 07
Safety Warning & Control Module
Equipped with a three-color status tower light and emergency stop switch for real-time running, standby, and fault indication compliant with industrial safety standards.
Combining intelligent CCD visual recognition with X/Y/θ servo flexible correction, the T-V100 achieves jig-free, ultra-high-precision, multi-SKU labeling—reducing labor cost, boosting yield, and accelerating smart factory automation.
ADVANTAGE 01
Flexible Production, No Custom Jigs
Visual positioning replaces mechanical jigs—products can be placed without strict alignment. Model changeover takes only 3 minutes by recording a new vision template.
ADVANTAGE 02
Ultra-High Precision & Angle Correction
Automatically compensates incoming product translation and rotation to achieve ±0.05mm–±0.1mm accuracy, eliminating skew issues common on traditional mechanical labelers.
ADVANTAGE 03
Intelligent Detection, Defect-Free Output
Built-in no-material standby, label-shortage alarm, and missing-label detection continuously monitor production status to minimize defects.
ADVANTAGE 04
High Stability & Modular Maintenance
Industrial-grade servo drives and vision hardware deliver low failure rates, while modular architecture simplifies inspection and spare-part replacement.
ADVANTAGE 05
Strong Scalability & MES Integration
Ready to connect with MES data traceability, QR/barcode verification, automatic NG rejection, and auto loading/unloading lines.
OPTIONAL ACCESSORIES
Expandable Vision, Traceability & Line Modules
Label defect visual inspection system
QR code & barcode scanning traceability module
Defective product automatic rejection mechanism
Dual-camera high-precision positioning system
MES system data docking & reporting
Automatic loading & unloading conveyor pipeline
APPLICABLE INDUSTRIES
High-Precision Smart Manufacturing Sectors
Precision ElectronicsSemiconductor PartsNew Energy Battery ComponentsOptical LensesMedical DevicesPrecision HardwarePlastic ShellsWearable Device Parts
5 Key Procurement Questions Answered for This Model (T-V100)
1. Does this machine fit my bottle, box, or existing production line?
This model handles container dimensions within the specified range above and supports custom starwheels, centering chains, or contoured fixtures for special shapes. It can run standalone or connect directly to upstream filling/capping conveyors.
2. What material parameters determine the actual labeling speed and accuracy?
Actual throughput (pcs/min) depends on container length, label web length, and feeding method. Provide your container L×W×H (or diameter), label L×W, and winding direction so our engineers can calculate your exact line cycle rate.
3. Which non-standard customizations and coding modules are available?
We offer thermal ribbon coders, hot-stamp printers, CIJ/TIJ inkjet integration, transparent-label optical sensors, vision barcode inspection, NG rejection, and 110V/220V/380V country-specific electrical standards.
4. How do I send samples for free test labeling or get a formal quote?
Simply submit the RFQ form below or contact us on WhatsApp (+86 15549490127). Ship 20–50 sample containers and 1 label roll to our Dongkeng, Dongguan factory—we will record a full HD test-labeling video for your approval free of charge.
5. Who handles engineering scheme design, FAT acceptance, and cross-border after-sales?
Our 10-person senior mechanical & PLC team (8+ years experience) oversees your project. Every shipment includes full FAT video verification, English/localized operation manuals, circuit schematics, toolkits, and 1-on-1 remote video commissioning.
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Request a Machine Quote or Free Sample Labeling Test — T-V100
Tell us about your container and label dimensions. Our senior automation engineer will reply within 12 hours with a matched machine recommendation, parameter sheet, and FOB/CIF quotation.
